Bridge the gap between prototype approval and volume manufacturing. Our proven transition methodology ensures your product launches successfully with optimized costs and quality.
Many products fail in the transition from successful prototype to volume production. Our structured approach addresses this critical phase, ensuring your design is optimized for manufacturing before tooling investment.
We identify cost reduction opportunities, resolve manufacturability issues, and establish robust quality systems—all before committing to production tooling.
We analyze your prototype design for manufacturability, identifying areas for optimization and ensuring your product is ready for efficient volume production.
Comprehensive Design for Manufacturing and Assembly analysis that identifies cost reduction opportunities and eliminates production issues before tooling.
Design, fabrication, and validation of production tooling, fixtures, and gauges
Optimized manufacturing processes for efficiency
PPAP, control plans, inspection systems
Validated trial runs before full production
Value engineering and continuous improvement to reduce production costs while maintaining quality
End-to-end production capabilities under one roof
High-volume plastic parts
Precision metal components
Enclosures & brackets
Complete product assembly
Our proven transition methodology has successfully launched over 500 products. We eliminate the risks of production scale-up through systematic validation and optimization.
500+ successful launches
30% average savings
PPAP & ISO compliant
6-8 weeks to production
FAQ'sOur structured transition process ensures successful production scale-up. Key phases include:
Typical transition timelines depend on complexity and tooling requirements. Standard timelines are:
Our DFM analysis typically identifies significant cost reduction opportunities. Average results include:
We provide complete quality documentation for production. Deliverables include:
