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Industrial Engineering

Single Piece FlowAssembly Lines

Lean assembly lines engineered for efficiency. Eliminate batch processing, reduce WIP, and achieve continuous flow with our single piece flow solutions.

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Single Piece Flow
Lean Manufacturing
200+
Lines Built
40%
WIP Reduction
30%
Space Savings
50%
Lead Time Cut
200+
Lines Built
40%
WIP Reduction
30%
Space Savings
50%
Lead Time Cut

Lean Assembly Excellence

Single piece flow transforms manufacturing by moving one part at a time through each process step. This eliminates batch delays, exposes problems immediately, and dramatically reduces lead time.

Our assembly lines are designed with balanced workstations, ergonomic layouts, and integrated material delivery for maximum efficiency.

40% WIP reduction
50% lead time reduction
Immediate defect detection
Flexible capacity scaling
Assembly Line
50%
Lead Time Cut
Our Process

From Concept to Production

1
Process Analysis
1-2 Weeks
2
Line Design
2-4 Weeks
3
Manufacturing
4-8 Weeks
4
Installation
1-3 Weeks
5
Optimization
Ongoing
Understanding Your Operations

Process Analysis

We analyze your current production process, identify bottlenecks, and map the optimal single piece flow for maximum efficiency.

Value stream mapping
Cycle time analysis
Bottleneck identification
Layout optimization

Line Features

Line Balancing

Optimized workload distribution for consistent cycle times

Ergonomic Design

Workstations designed for operator comfort and efficiency

Material Delivery

Integrated Kanban and point-of-use material systems

Visual Management

Andon systems and performance displays

Flexible Tooling

Quick-change fixtures for product variants

Performance Tracking

Real-time production monitoring and analytics

Industries Served

Lean solutions for every sector

Electronics

Electronics

PCB assembly

Automotive

Automotive

Component assembly

Medical

Medical

Device assembly

Consumer

Consumer

Product assembly

Assembly
Production
200+
Lines Built

Why Choose Kisentra?

We design lean assembly lines that transform your operations. Our solutions combine proven lean principles with innovative engineering for measurable results.

40% WIP Reduction

Less inventory

50% Lead Time Cut

Faster delivery

30% Space Savings

Compact footprint

Full Support

Ongoing optimization

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Single piece flow delivers significant improvements. Benefits include:

  • 40-60% reduction in work-in-process.
  • 50% or greater lead time reduction.
  • Immediate defect detection.
  • Improved quality and flexibility.

We use proven lean techniques for line balancing. Our approach includes:

  • Time and motion studies.
  • Takt time calculation and alignment.
  • Workstation optimization.
  • Continuous improvement cycles.

We provide comprehensive implementation support. Services include:

  • On-site installation and setup.
  • Operator training and certification.
  • Production ramp-up support.
  • Ongoing optimization consulting.

Yes, we specialize in lean transformations. Our process includes:

  • Current state value stream mapping.
  • Future state design and planning.
  • Phased implementation approach.
  • Performance monitoring and optimization.

Engineered for Better Performance.

Get expert guidance to improve design, efficiency, and overall product quality.
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