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Shell Molding

Metal Forming

Shell Molding

Shell mold casting for high-quality components with excellent surface finish and dimensional accuracy.

Shell Molding
Shell Molding

Why Choose

Why Shell Molding?

Shell Molding produces castings with superior surface finish, dimensional accuracy, and consistent quality. The process uses resin-coated sand to create thin-shell molds with excellent detail reproduction.

Perfect for automotive, machinery, and precision applications, shell molding delivers high-quality castings with minimal finishing requirements and excellent material properties.

Shell Molding Capabilities

Shell mold casting for high-quality components.

Superior Finish

  • Excellent surface quality
  • Ra 3.2–6.3 µm
  • Minimal finishing

Good Accuracy

  • Tight tolerances
  • Consistent dimensions
  • Good detail

Material Versatility

  • Cast iron
  • Steel
  • Aluminium
  • Brass

Efficient Process

  • Fast production
  • Good yield
  • Cost-effective
Operations

What We Offer

Operations We Perform

High-Quality Castings

Superior quality castings with excellent surface finish and properties.

Precision Components

Precise castings with good dimensional accuracy and detail.

Production Efficiency

Efficient production with good yields and consistent quality.

Shell Molding

Shell Molding SpecificationsCasting

Shell mold casting process

Machine Capacity

  • Shell molding machines
  • Resin sand systems
  • Melting furnaces
  • Mold handling
  • Shakeout equipment

Quality & Finish

  • Dimensional tolerance ±0.5–1 mm
  • Surface finish Ra 3.2–6.3 µm
  • Mechanical properties
  • Material certification

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Dimensional Check

Dimensional Check

  • Full measurement
  • Tolerance verification
Surface Inspection

Surface Inspection

  • Finish quality
  • Defect detection
Mechanical Testing

Mechanical Testing

  • Property testing
  • Quality verification

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

Cast IronSteelAluminiumBrassBronze

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Automotive

Aerospace

Oil & Gas

Robotics

Heavy Machinery

Medical Devices

Industrial Equipment

Renewable Energy

Typical Components

If you can draw it, we can machine it.

Engine PartsGear BlanksValve BodiesPump HousingsMachine ComponentsAutomotive PartsCustom CastingsPrecision Parts

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Pattern Making

Metal pattern creation

02

Shell Molding

Resin sand shell creation

03

Mold Assembly

Shell assembly & clamping

04

Melting

Metal melting & treatment

05

Pouring

Controlled metal pouring

06

Cooling

Solidification & cooling

07

Shakeout

Shell removal & cleaning

08

Inspection

Quality verification

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Kisentra provides comprehensive engineering and manufacturing solutions across the entire product lifecycle. Our core service offerings include:

  • New Product Introduction (NPI) - From concept to production
  • Industrial Engineering Solutions - Custom machinery and automation
  • Engineering Consulting - Process optimization and cost reduction
  • Manufacturing Services - Contract manufacturing and aftermarket support
  • Automation & Technology - Industry 4.0 and smart manufacturing
  • Supply Chain & Quality - Vendor development and quality management

We have extensive experience serving diverse industries with specialized solutions tailored to their unique requirements. Our industry expertise spans:

  • Aerospace & Defense - Precision components and assemblies
  • Automotive & EV Components - Next-generation mobility solutions
  • Oil & Gas, Energy & Utilities - Heavy-duty industrial equipment
  • Medical Devices & Healthcare - Regulated manufacturing environments
  • Robotics & Industrial Automation - Advanced automation systems
  • Agriculture, Marine, Consumer Electronics - And many more sectors

Our NPI services cover the entire product development journey from initial concept through to mass production. We provide end-to-end support including:

  • Proof of concept development and validation
  • 3D CAD modeling and design optimization
  • Rapid prototyping with iterative testing
  • DFM/DFA analysis for manufacturability
  • Reverse engineering for legacy products
  • Seamless transition from prototyping to production

We design and build custom industrial engineering solutions that optimize your manufacturing operations and increase productivity. Our capabilities include:

  • Special Purpose Machines (SPM) tailored to your specific needs
  • Automated assembly workstations for consistent quality
  • Single piece flow assembly lines for reduced lead times
  • Custom jig, fixtures, and tooling for precision manufacturing
  • Material handling systems and conveyor solutions
  • Test stations and quality control systems

Yes, our experienced engineering consultants help optimize your operations, reduce costs, and improve quality. Our consulting services include:

  • Business Process Re-Engineering for operational excellence
  • Value engineering and cost reduction strategies
  • DFM/DFA consulting for design optimization
  • QMS documentation and audit services
  • Supplier assessment and development programs
  • Continuous improvement and lean manufacturing implementation

We offer flexible manufacturing services to meet your production needs, from low-volume prototypes to high-volume production runs. Our manufacturing capabilities include:

  • Contract manufacturing with complete project management
  • Make-to-order manufacturing for custom requirements
  • Scalable production from prototype to mass production
  • Aftermarket support and spare parts manufacturing
  • Quality control with comprehensive testing and inspection
  • Advanced machining, fabrication, and assembly capabilities

Our Automation & Technology solutions leverage cutting-edge Industry 4.0 technologies to transform traditional manufacturing into smart, connected operations. We provide:

  • IoT-enabled automation systems with real-time monitoring
  • Smart manufacturing solutions with data analytics
  • Industrial automation and robotics integration
  • Legacy equipment retrofitting with modern controls
  • Scalable solutions compatible with existing infrastructure
  • Digital transformation consulting and implementation

Quality and compliance are at the core of everything we do. We maintain rigorous quality standards throughout our operations with:

  • ISO-certified quality management systems
  • Comprehensive quality control and inspection protocols
  • Industry-specific certifications and compliance expertise
  • Vendor qualification and quality assurance programs
  • Continuous improvement and corrective action processes
  • Full traceability and documentation for regulated industries

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
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