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Die Casting

Metal Forming

Die Casting

High-pressure die casting for mass production with excellent dimensional accuracy and surface finish.

Die Casting
Die Casting

Why Choose

Why Die Casting?

Die Casting delivers high-volume production with exceptional dimensional accuracy, thin walls, and excellent surface finishes. The process is ideal for complex geometries requiring minimal machining.

Perfect for automotive, electronics, and consumer products, die casting provides cost-effective mass production with consistent quality and fast cycle times.

Die Casting Capabilities

High-pressure die casting for high-volume production.

High Volume

  • Fast cycle times
  • Mass production
  • Cost-effective

Precision

  • Tight tolerances
  • Thin walls
  • Complex shapes

Surface Quality

  • Excellent finish
  • Minimal machining
  • As-cast quality

Material Options

  • Aluminium
  • Zinc
  • Magnesium
  • Copper alloys
Operations

What We Offer

Operations We Perform

High-Volume Production

Mass production with fast cycle times and consistent quality.

Complex Geometries

Intricate shapes with thin walls and fine details.

Multi-Cavity Dies

Multiple parts per cycle for maximum efficiency.

Die Casting

Die Casting SpecificationsCasting

High-pressure die casting for mass production

Machine Capacity

  • Die casting machines: 100–800 tons
  • Hot & cold chamber
  • Multi-cavity dies
  • Automated systems
  • Trim presses

Quality & Finish

  • Dimensional tolerance ±0.05–0.2 mm
  • Surface finish Ra 0.8–3.2 µm
  • Wall thickness: 0.5–6 mm
  • Porosity control

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Dimensional Check

Dimensional Check

  • Full measurement
  • Tolerance verification
X-Ray Inspection

X-Ray Inspection

  • Porosity detection
  • Internal quality
Surface Inspection

Surface Inspection

  • Finish quality
  • Defect detection

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

AluminiumZincMagnesiumCopper Alloys

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Automotive

Aerospace

Oil & Gas

Robotics

Heavy Machinery

Medical Devices

Industrial Equipment

Renewable Energy

Typical Components

If you can draw it, we can machine it.

HousingsEnclosuresBracketsHeat SinksAutomotive PartsElectronics CasesConsumer ProductsCustom Castings

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Requirement Analysis

DFM review + engineering consultation

02

Material Selection

Certified metals & alloys

03

CAM Programming

Simulated toolpaths for accuracy

04

Machine Setup

Tool calibration + positioning

05

Machining

High-precision CNC operations

06

Inspection

CMM + dimensional checks

07

Finishing

Surface treatments as needed

08

Dispatch

Secure packing for delivery

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Kisentra provides comprehensive engineering and manufacturing solutions across the entire product lifecycle. Our core service offerings include:

  • New Product Introduction (NPI) - From concept to production
  • Industrial Engineering Solutions - Custom machinery and automation
  • Engineering Consulting - Process optimization and cost reduction
  • Manufacturing Services - Contract manufacturing and aftermarket support
  • Automation & Technology - Industry 4.0 and smart manufacturing
  • Supply Chain & Quality - Vendor development and quality management

We have extensive experience serving diverse industries with specialized solutions tailored to their unique requirements. Our industry expertise spans:

  • Aerospace & Defense - Precision components and assemblies
  • Automotive & EV Components - Next-generation mobility solutions
  • Oil & Gas, Energy & Utilities - Heavy-duty industrial equipment
  • Medical Devices & Healthcare - Regulated manufacturing environments
  • Robotics & Industrial Automation - Advanced automation systems
  • Agriculture, Marine, Consumer Electronics - And many more sectors

Our NPI services cover the entire product development journey from initial concept through to mass production. We provide end-to-end support including:

  • Proof of concept development and validation
  • 3D CAD modeling and design optimization
  • Rapid prototyping with iterative testing
  • DFM/DFA analysis for manufacturability
  • Reverse engineering for legacy products
  • Seamless transition from prototyping to production

We design and build custom industrial engineering solutions that optimize your manufacturing operations and increase productivity. Our capabilities include:

  • Special Purpose Machines (SPM) tailored to your specific needs
  • Automated assembly workstations for consistent quality
  • Single piece flow assembly lines for reduced lead times
  • Custom jig, fixtures, and tooling for precision manufacturing
  • Material handling systems and conveyor solutions
  • Test stations and quality control systems

Yes, our experienced engineering consultants help optimize your operations, reduce costs, and improve quality. Our consulting services include:

  • Business Process Re-Engineering for operational excellence
  • Value engineering and cost reduction strategies
  • DFM/DFA consulting for design optimization
  • QMS documentation and audit services
  • Supplier assessment and development programs
  • Continuous improvement and lean manufacturing implementation

We offer flexible manufacturing services to meet your production needs, from low-volume prototypes to high-volume production runs. Our manufacturing capabilities include:

  • Contract manufacturing with complete project management
  • Make-to-order manufacturing for custom requirements
  • Scalable production from prototype to mass production
  • Aftermarket support and spare parts manufacturing
  • Quality control with comprehensive testing and inspection
  • Advanced machining, fabrication, and assembly capabilities

Our Automation & Technology solutions leverage cutting-edge Industry 4.0 technologies to transform traditional manufacturing into smart, connected operations. We provide:

  • IoT-enabled automation systems with real-time monitoring
  • Smart manufacturing solutions with data analytics
  • Industrial automation and robotics integration
  • Legacy equipment retrofitting with modern controls
  • Scalable solutions compatible with existing infrastructure
  • Digital transformation consulting and implementation

Quality and compliance are at the core of everything we do. We maintain rigorous quality standards throughout our operations with:

  • ISO-certified quality management systems
  • Comprehensive quality control and inspection protocols
  • Industry-specific certifications and compliance expertise
  • Vendor qualification and quality assurance programs
  • Continuous improvement and corrective action processes
  • Full traceability and documentation for regulated industries

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
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