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Aluminum Casting

Metal Forming

Aluminum Casting

Aluminum die and sand casting services for lightweight, high-strength components.

Aluminum Casting
Aluminum Casting

Why Choose

Why Aluminum Casting?

Aluminum Casting combines the benefits of lightweight material with excellent mechanical properties. Whether using die casting for high-volume production or sand casting for larger components, aluminum castings offer superior strength-to-weight ratios.

Ideal for automotive, aerospace, and consumer products, aluminum castings provide cost-effective solutions with excellent corrosion resistance and machinability.

Aluminum Casting Capabilities

Comprehensive aluminum casting services with multiple processes.

Multiple Processes

  • Die casting
  • Sand casting
  • Investment casting
  • Gravity casting

Alloy Selection

  • A380, A356, A360
  • Heat-treatable alloys
  • Custom compositions

High Strength

  • Excellent mechanical properties
  • Heat treatable
  • Good machinability

Lightweight

  • Low density
  • Strength-to-weight ratio
  • Fuel efficiency
Operations

What We Offer

Operations We Perform

Die Casting

High-pressure die casting for high-volume production with excellent dimensional accuracy.

Sand Casting

Sand casting for larger components and lower volumes with design flexibility.

Heat Treatment

T6 and T7 heat treatment for enhanced mechanical properties.

Aluminum Casting

Aluminum Casting SpecificationsCasting

Aluminum die and sand casting

Machine Capacity

  • Die casting machines: 100–800 tons
  • Sand molding capacity
  • Melting furnaces
  • Heat treatment ovens
  • CNC machining

Quality & Finish

  • Dimensional tolerance ±0.1–0.5 mm
  • Surface finish Ra 1.6–6.3 µm
  • Mechanical properties
  • Porosity control

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Dimensional Check

Dimensional Check

  • Full measurement
  • Tolerance verification
X-Ray Inspection

X-Ray Inspection

  • Porosity detection
  • Internal defects
Mechanical Testing

Mechanical Testing

  • Tensile testing
  • Hardness testing

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

Aluminium A380Aluminium A356Aluminium A360Aluminium 6061Aluminium 7075

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Automotive

Aerospace

Oil & Gas

Robotics

Heavy Machinery

Medical Devices

Industrial Equipment

Renewable Energy

Typical Components

If you can draw it, we can machine it.

Engine ComponentsHousingsBracketsHeat SinksWheelsStructural PartsCustom CastingsAutomotive Parts

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Requirement Analysis

DFM review + engineering consultation

02

Material Selection

Certified metals & alloys

03

CAM Programming

Simulated toolpaths for accuracy

04

Machine Setup

Tool calibration + positioning

05

Machining

High-precision CNC operations

06

Inspection

CMM + dimensional checks

07

Finishing

Surface treatments as needed

08

Dispatch

Secure packing for delivery

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Kisentra provides comprehensive engineering and manufacturing solutions across the entire product lifecycle. Our core service offerings include:

  • New Product Introduction (NPI) - From concept to production
  • Industrial Engineering Solutions - Custom machinery and automation
  • Engineering Consulting - Process optimization and cost reduction
  • Manufacturing Services - Contract manufacturing and aftermarket support
  • Automation & Technology - Industry 4.0 and smart manufacturing
  • Supply Chain & Quality - Vendor development and quality management

We have extensive experience serving diverse industries with specialized solutions tailored to their unique requirements. Our industry expertise spans:

  • Aerospace & Defense - Precision components and assemblies
  • Automotive & EV Components - Next-generation mobility solutions
  • Oil & Gas, Energy & Utilities - Heavy-duty industrial equipment
  • Medical Devices & Healthcare - Regulated manufacturing environments
  • Robotics & Industrial Automation - Advanced automation systems
  • Agriculture, Marine, Consumer Electronics - And many more sectors

Our NPI services cover the entire product development journey from initial concept through to mass production. We provide end-to-end support including:

  • Proof of concept development and validation
  • 3D CAD modeling and design optimization
  • Rapid prototyping with iterative testing
  • DFM/DFA analysis for manufacturability
  • Reverse engineering for legacy products
  • Seamless transition from prototyping to production

We design and build custom industrial engineering solutions that optimize your manufacturing operations and increase productivity. Our capabilities include:

  • Special Purpose Machines (SPM) tailored to your specific needs
  • Automated assembly workstations for consistent quality
  • Single piece flow assembly lines for reduced lead times
  • Custom jig, fixtures, and tooling for precision manufacturing
  • Material handling systems and conveyor solutions
  • Test stations and quality control systems

Yes, our experienced engineering consultants help optimize your operations, reduce costs, and improve quality. Our consulting services include:

  • Business Process Re-Engineering for operational excellence
  • Value engineering and cost reduction strategies
  • DFM/DFA consulting for design optimization
  • QMS documentation and audit services
  • Supplier assessment and development programs
  • Continuous improvement and lean manufacturing implementation

We offer flexible manufacturing services to meet your production needs, from low-volume prototypes to high-volume production runs. Our manufacturing capabilities include:

  • Contract manufacturing with complete project management
  • Make-to-order manufacturing for custom requirements
  • Scalable production from prototype to mass production
  • Aftermarket support and spare parts manufacturing
  • Quality control with comprehensive testing and inspection
  • Advanced machining, fabrication, and assembly capabilities

Our Automation & Technology solutions leverage cutting-edge Industry 4.0 technologies to transform traditional manufacturing into smart, connected operations. We provide:

  • IoT-enabled automation systems with real-time monitoring
  • Smart manufacturing solutions with data analytics
  • Industrial automation and robotics integration
  • Legacy equipment retrofitting with modern controls
  • Scalable solutions compatible with existing infrastructure
  • Digital transformation consulting and implementation

Quality and compliance are at the core of everything we do. We maintain rigorous quality standards throughout our operations with:

  • ISO-certified quality management systems
  • Comprehensive quality control and inspection protocols
  • Industry-specific certifications and compliance expertise
  • Vendor qualification and quality assurance programs
  • Continuous improvement and corrective action processes
  • Full traceability and documentation for regulated industries

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
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