Wire Harness Assembly
Custom wire harness manufacturing for complex electrical systems. From design to delivery, we provide complete harness solutions for automotive, aerospace, industrial, and medical applications.
100%
Electrical Testing
30+
Wire Gauges
500K+
Harnesses/Year
99.5%
On-Time Delivery
Custom Wire Harness Solutions for Every Application
Our wire harness manufacturing facility combines automated precision with skilled craftsmanship to deliver harnesses that meet the most demanding specifications. From simple power distribution harnesses to complex multi-branch assemblies, we have the capability and expertise to bring your designs to life.
Every harness is built using certified processes and undergoes comprehensive testing before shipment. Our quality-first approach has earned the trust of leading OEMs across automotive, aerospace, industrial, and medical industries.
- ISO 9001:2015 Certified
- IPC/WHMA-A-620 Compliant
- UL Recognized
- IATF 16949 Ready
- RoHS Compliant
- Full Traceability
What We Offer
Harness Services
Complete wire harness solutions from concept to production.
Custom Harness Design
Tailored wire harness solutions designed to your exact specifications and requirements
Prototype Development
Rapid prototyping services for validation and testing before production
High-Volume Production
Scalable manufacturing capabilities from small batches to large production runs
Testing & Validation
Comprehensive electrical testing and quality validation for every harness
How We Work
Our Process
01
Design Review
Engineering analysis & DFM
02
Material Sourcing
Quality wire & connectors
03
Cutting & Stripping
Precision wire preparation
04
Termination
Crimping & soldering
05
Assembly
Routing & bundling
06
Testing
Electrical verification
Materials
Wire Types We Handle
PVC InsulatedTeflon/PTFESiliconeCross-linkedShieldedCoaxialMulti-conductorHigh-temperature
Why Choose Us
Our Competitive Advantages
Industry-leading capabilities that set us apart from the competition.
Automated Wire Processing
Our automated cutting, stripping, and crimping equipment ensures consistent quality and high throughput for production volumes.
Custom Tooling & Fixtures
We design and build custom assembly boards and test fixtures specific to your harness design for efficient, error-free production.
Diverse Connector Expertise
From standard automotive connectors to military-spec circular connectors, our team has experience with virtually every connector family.
Rapid Prototyping
Get functional prototypes in as little as 3-5 days for design validation before committing to production tooling.
Quality Assurance
Built for Reliability
IPC/WHMA-A-620
Certified workmanship standards for wire harnesses
Pull Testing
Crimp and termination strength verification
Continuity Testing
100% electrical continuity checks
Hi-Pot Testing
High voltage insulation testing
Industries
Who We Serve
Automotive
Aerospace
Medical
Industrial
Defense
Telecom
FAQ'sFrequently Asked Questions
A wire harness is an organized assembly of wires, cables, and connectors that transmit electrical power and signals within a system:
- Simplifies installation by bundling multiple wires together
- Improves reliability with consistent, tested connections
- Reduces assembly time and potential wiring errors
- Protects wiring from environmental damage and vibration
We produce a wide range of wire harness types for various applications:
- Automotive harnesses for vehicles and heavy equipment
- Industrial control harnesses for machinery
- Aerospace wire assemblies meeting AS9100 standards
- Medical device harnesses with biocompatible materials
We process virtually all wire types and sizes to meet your specifications:
- Wire gauges from 30 AWG to 4/0 AWG
- PVC, Teflon, silicone, and cross-linked insulations
- Shielded and coaxial cables for signal integrity
- High-temperature and specialty wire for harsh environments
Quality is built into every step of our harness manufacturing process:
- 100% electrical continuity and hi-pot testing
- Pull-force testing on all crimped terminations
- Visual inspection per IPC/WHMA-A-620 standards
- Full documentation and traceability for each harness
We offer flexible production quantities to meet your needs:
- Prototype quantities: 1-10 pieces for validation
- Small batch production: 10-500 pieces
- Medium volume: 500-10,000 pieces
- High volume production with dedicated tooling
Yes, we work with all major connector brands and custom solutions:
- Standard connectors: Molex, TE, Amphenol, Deutsch
- Automotive connectors for harsh environments
- Military-spec and aerospace connectors
- Custom connector assemblies and overmolding
Engineered for Better Performance.
Get expert guidance to improve design, efficiency, and overall product quality.